Tag: dispersed textile printing

  • “I made your fabric,” say Premier Digital Textiles

    “I made your fabric,” say Premier Digital Textiles

    To celebrate Fashion Revolution Week, Premier Digital Textiles outlines its commitment to ethical fashion

    Fashion Revolution Week encourages consumers to ask, ‘Who made my clothes?’

    At Premier Digital Textiles, we proudly respond: ‘I made your fabric’. And that’s because we believe fashion should be a force for good.

    Now in its 11th year Fashion Revolution Week started in the wake of the 2013 Rana Plaza disaster in Bangladesh.

    As a global movement it justly continues to raise awareness about the human rights and environmental impacts of the fashion and textile industry.

    Premier Digital Textiles, Europe’s leader in delivering high-quality fabric truly prepared for digital print, has long been an avid supporter – and contributor – of the need for transparency, fairness and sustainability in the fashion industry.

    Our commitment to change: How we’re contributing

    At Premier Digital Textiles, we believe fashion should be a force for good and are proud to share the actions we’re taking to build a more ethical and sustainable fashion and textile industry. The goal is to shift the fashion and textile industry towards practices that prioritise people and the environment over profits.

    1. Transparency in our supply chain
    We’re committed to transparency, ensuring that we know exactly where our fabric comes from. We collaborate closely with our mill partners to guarantee ethical production, fair wages and safe working conditions. Our mill partners meet social audit requirements including SA8000, Fair Trade, STeP by Oeko-Tex and GOTS.

    2. Sustainable materials and practices
    We’re reducing our environmental footprint by using eco-friendly materials like organic cotton, recycled cotton and recycled polyester. Our mill partners’ strategic actions in renewable energy, emission reduction, water conservation, recycling and circularity underline this.

    3. Supporting fair labour practices
    Fair wages and safe working conditions are at the heart of our mission. We partner with suppliers who uphold labour rights and are dedicated to improving the lives of their workers. Our mill partners go beyond the basics, offering equal opportunities supporting community welfare programmes and providing benefits such as subsidised education, free accommodation, transport and medical check-ups.

    4. Ethical design and production
    We focus on creating durable cloth that stands the test of time. By designing for longevity, we reduce overconsumption and encourage customers to invest in quality.

    As part of our commitment to these values, we work alongside global mill partners and maintain close working relationships with UK weavers and finishers who share our same values.

    Global mill partners: Our Head of Supply Chain Sarah Marlow reflects on “invaluable” visits

    As part of our commitment to improving the way we work with our mill partners, our Head of Supply Chain, Sarah Marlow, recently undertook trips to meet with some of them.

    These trips were an invaluable part of our ongoing mission to ensure ethical and sustainable practices across our supply chain.

    Reflecting on her travels in 2024, Sarah shared her insights and the importance of building and renewing relationships with global mill partners.

    She said: “The primary goal of my visits was to understand the complexities of the production process and the importance of building strong relationships with our suppliers.

    “I walked through the entire production journey, from fibre cleaning to final packing. It was a valuable opportunity to gain insights into quality control and international compliance.”

    Sarah’s visits included both a small, specialised mill and a larger producer with over 10,000 employees.

    These visits highlighted the importance of nurturing personal relationships with suppliers, ensuring shared commitment to ethical practices and quality standards.

    Sarah added: “Regular updates and TEAMS meetings with our mill partners allow us to stay aligned on goals and continually improve. As we plan additional visits in 2025, I’m excited for the new perspectives and insights these will bring. I look forward to the ongoing updates and new insights we will gain through our regular meetings and planned visits in 2025”

    These visits underscore the importance of staying connected with our supply chain partners and continuously seeking new ways to enhance our practices. They are a key part of our ongoing commitment to sustainability, transparency and ethical production.

    ‘It’s left a positive lasting impression,’ says Business Development Manager Grainne Brennan following a trip to India

    Grainne Brennan recently returned from a visit to India, where she had the opportunity to spend time with one of Premier Digital Textiles’ key mill partners.

    The trip, she says, proved invaluable both professionally and personally.

    “This visit brought a new level of understanding and collaboration to our partnership,” Grainne shared. “As someone who works closely with the team every day, meeting them in person helped to strengthen that relationship in a really important way.”

    During her time on the ground, Grainne was able to witness the full manufacturing journey, an experience that deepened her appreciation of the process.

    “I gained insight into everything from spinning the yarn to weaving and finishing the final fabrics. It really helped me understand just how much is involved at every stage.”

    One standout moment for her was seeing the fabric finishing process in action.

    “I’ve visited our UK-based finishers before, so I had some foundational knowledge going in,” she explained, “but seeing how the process is done in India added a whole new dimension. It was fascinating.”

    What left a lasting impression on Grainne was the mill’s strong commitment to sustainability and ethical practices.

    “Their investments in zero-discharge water treatment, afforestation projects and renewable energy really spoke to their forward-thinking approach,” she noted. “But what struck me most was their social focus – especially their efforts around women’s empowerment. Women make up 50% of the workforce, which is something truly inspiring to see in action.”

    Reflecting on the experience, Grainne said: “This trip gave me far more than just insights into the manufacturing process – it gave me a deeper understanding of who we’re working with and reaffirmed why this partnership matters so much.”

    UK partners

    In addition to our global mill partners, we maintain close working partnerships with UK weavers and finishers. It enables us to build strong hands-on relationships.

    The ability to visit regularly allows us to ensure that production is carried out ethically, with fair labour practices in place. It gives us greater transparency across our supply chain, and it’s encouraging to see our partners continually striving to improve and meet ambitious sustainability targets.

    The future of fashion: What’s next?

    During this journey toward a more sustainable and ethical fashion and textile industry, we rightly recognise that change takes time.

    At Premier Digital Textiles we are deeply committed to contributing to a fashion and textile industry that is fair, sustainable and respects people and the planet.

    So join us in the revolution

    During Fashion Revolution Week 2025, we encourage you to ask, ‘Who made my clothes?’

    Whether you’re purchasing fabric with us or another company, your choices matter.

    By supporting ethical brands and demanding greater transparency, you help create a future that’s better for planet earth and its people.

    At Premier Digital Textiles Ltd, we’re proud to be part of the solution.

    Together we can revolutionise the fashion and textile industry – one conscious choice at a time.

    Author: Elen Hughes, Premier Digital Textiles

  • Digital Textile Print Processes Explained

    Digital Textile Print Processes Explained

    When printing Fabrics using Digital Ink-jet technologies, the fabric chosen will determine the ink-set used and the type of digital printing process that follows.

    The number of available ink- sets for Digital Textile Printing are growing as the Digital Print market expands in size.  The five most important ink-sets and their printing process are shown and described below.

    Dye-Sub Ink-Set

    Sublimation is a scientific term which describes the process by which a solid transforms into a gas without an intermediate liquid phase.

    This process allows colour to be fixed onto Polyester fabrics with a great degree of accuracy and impact, owing to a vivid colour gamut.

    Uncoated fabrics can be used with Dye-Sub Ink-sets.

    Process :

    In Dye-Sub printing the process is for the pattern to be printed using a standard inkjet printer onto a high release transfer paper.

    The next stage of the process is to place the paper next to the  textile to be transferred in a high temperature heat press.

    When this happens, the ink sublimates and transfers from the paper to the textile producing vivid colours in near perfect resolution on the textile.

    Pigment Ink-Set

    Pigment inks are inks where the colorant is a fine particle dissolved and suspended in a carrier fluid.

    The process deposits the ink on the pre-coated fabric which, when the fluid dries, allows the particles of the colour to physically bond to the fabric.

    In recent technical developments the range, performance and clarity of colours has expanded significantly, resulting in the general suitability of Pigment Ink-Sets for all types of fabrics and fibres.

    Process :

    In Pigment printing the ink and carrier fluid are printed together directly onto the fabric using an inkjet printer.

    The fabric is dried as it is printed, and fixation takes place, at approximately 150°C  in a baker or thermo-fixation device.

    Fabrics for Pigment printing have to be pre-coated before use.

    Reactive Ink-Set

    Reactive Ink-Sets  are organic compounds whereby through a covalent bond the dyes become a chemical part of the fibre component of the fabric being printed through a reaction between the liquid of the dyestuff and the fabric itself.

    The chemical bond is very strong and produces vivid colours on Cottons, Linens and other cellulosic fabrics with excellent fastness properties.

    Process :  

    The printing process for Reactive Ink-Sets however is complicated.

    First the pre-coated fabric is directly printed in an inkjet printer, and the inks are dried during the printing process.

    Then the fabric is processed slowly through a High Temperature Steamer to fix the colours to the fabric.

    Finally, the fabric is washed and dried to remove any surplus colour, so that no fading occurs during subsequent washing.

    Fabrics for Reactive printing have to be pre-coated before use.

    Acid Ink-Set

    Acid Ink-Sets are usually sodium salts of sulfonic acids, whereby the dyestuff, benefitting from an increased solubility in water in an acidic solution, creates an ionic bond with the fibres of the fabric being printed.

    Generally, this Ink-Set is only used to print Wool, Cashmere, Angora, Nylon and Silk fabrics, where its performance in terms of clarity, fastness and Intensity is exemplary.

    Process :

    The printing process for Acid Ink-Sets, as with Reactive Ink-Sets however is complicated.

    First the fabric is directly printed in an inkjet printer, and the inks are dried during the printing process.

    Then the fabric is processed very slowly through a High Temperature Steamer to fix the colours to the fabric.

    Finally, the fabric is washed and dried to remove any surplus colour, so that no fading occurs during subsequent washing.

    Fabrics for Acid printing have to be pre-coated before use.

    Disperse Ink-Set

    The Disperse Ink-Set is a low soluble dyestuff effectively dispersed in water by powerful dispersing agents, which allow the dyestuff to be adsorbed into the interstices of the fibre which expands under temperature to allow the dyestuff to be encased within the fibre at a molecular level.

    This ink-set is widely used, it is applicable to automotive and other fabrics comprising Polyester or Acetate Fibres where extremely high fastness properties are demanded.

    Fabrics for Disperse printing have to be pre-coated before use.

    Process :

    The printing process for Disperse Ink-Sets, as with Reactive Ink-Sets however is complicated.

    First the pre-coated fabric is directly printed in an inkjet printer, and the inks are dried during the printing process.

    Then the fabric is processed very slowly through a High Temperature Steamer to fix the colours to the fabric.

    Finally, the fabric is washed and dried to remove any surplus colour, so that no fading occurs during subsequent washing.